Tungsten Carbide Saw Blades: Tlhōrō ea Ts'ebetso ea ho Seha

E Eketsehile Bakeng sa Ts'ebetso e Feteletseng: Saense e Ka morao Carbide Blades

Li-blades tsa Tungsten carbide li emela moeli o fokolang oa theknoloji ea lisebelisoa tsa indasteri, ho kopanya likaroloana tsa tungsten carbide (85-94%) le cobalt binder (6-15%) ka mekhoa e tsoetseng pele ea sintering. Sena se theha thepa e nang le thepa e ikhethang:

• Matla: 1,500-2,200 HV (Vickers)
• Ho hanyetsa mocheso: E boloka mocheso o fihlang ho 900 ° C
• Apara Resistance: 50-100X bophelo bo bolelele ho feta HSS blades

Shanghai Easydrill e sebelisa limaraka tsa sub-micron carbide (0.5-0.8μm) ka matrices a cobalt a nang le mefuta e mengata ka har'a mahare a bona a pele. Sebopeho sena sa beng ba sona se fihlella tekano e kholo lipakeng tsa ho tiea ha fracture le khanyetso ea ho roala - ho nolofalletsa li-blade ho mamella matla a feteletseng a kopaneng le lits'ebetso tsa sejoale-joale tsa CNC.

Melemo ea Setsebi Ho Hlalosa Bocha ho Seha Liindasteri

1. Nako e telele e ke keng ea Bapisoa & Tšebeliso ea Litšenyehelo
Liteko tsa laboratori li bontša:

• Li-blades tsa Carbide li nka nako e telele ho 8-12X ho feta mefuta e meng ea HSS ea ho seha tšepe
• Phetoho ea sesebelisoa e fokotsehileng e eketsa ts'ebeliso ea mochini ka 30-45%
• Litsenyehelo tsa ho fokotsa chelete li fokotseha ka 60% leha ho na le matsete a holimo

2. Bokhoni bo Feteletseng ba Lintho
Lisebelisoa tsa Easydrill's carbide ha li khonehe bakeng sa li-blades tse tloaelehileng:

• Litšepe tse thatafalitsoeng (HRC 50-65)
• Lisebelisoa tsa abrasive (CFRP, G10, carbon ceramics)
• Li-alloys tse se nang ferrous tse nang le silicon content> 18%
• Litšepe tse sa hloekang (304, 316L, limaraka tse peli)

3. Ts'ebetso e nepahetseng ea ho itšeha

• Boloka mamello ea boholo ka hare ho ± 0.05mm
• Bokaholimo bo fihla ho Ra 0.4μm e ka fihlellehang
• Sebopeho se fokolang sa burr holim'a lisebelisoa tse tšesaane (<0.5mm)

Tafole ya Papiso ya Tshebetso:

Lisebelisoa tsa indasteri Moo Carbide e Laolang

Metal Manufacturing Revolution

• Likoloi: Ho khaola likheo tsa gear tse thata (HRC 58-62), lirotha tsa brake, li-axle shafts
• Aerospace: Li-blades tsa turbine tse nepahetseng (Inconel 718), likarolo tse kopaneng tsa airframe
• Matla: Ho sebetsa likarolo tsa ho cheka oli / khase, li-shafts tsa turbine tsa moea

Specialized Material Processing

• Ho Seha ho Kopanetsoeng: Ho seha ho se nang delamination ea CFRP ka li-geometri tse khethehileng tsa meno
• Lejoe/Konkreite: Mahare a tiisitsoeng a ntlha ea taemane bakeng sa thepa ea kaho
• Indasteri ea Lijo: Ho sebetsa ka tšepe e sa hloekang e hloekileng ntle le tšilafalo

Bokhabane ba Boenjiniere: Shanghai Easydrill Innovations

Joaloka moetsi ea ka sehloohong ea tiisitsoeng ka ISO 9001, Easydrill e sutumelletsa theknoloji ea carbide pele ka:

1. Theknoloji e tsoetseng pele ea meno

• Asymmetric Grinding: E ​​fokotsa ho thothomela ka 40% ho seha lebota le lesesaane
• Moralo o feto-fetohang oa Pitch: E felisa molumo oa molumo ho RPM e phahameng
• Micro-Grain Carbide (0.4μm): Bakeng sa seipone se qeta ho li-implants tsa bongaka

2. Liaparo tsa Proprietary

• TiAlN (Aluminium Titanium Nitride): boima ba 2,800 HV
• DLC (Taemane-Joaloka Carbon): <0.1 coefficient ea likhohlano
• Nanocomposite Layers: Litšitiso tsa mocheso tse sebetsang ka bongata

3. Precision Manufacturing

• Ho sila ha CNC ka boiketsetso ka mamello ea ± 0.005mm
• Elektrone beam welding bakeng sa manonyeletso a se nang letho
• 'Mele oa lehare o lekiloeng ka resonance

Ho Khetha Lehare la Hau la Carbide: Tataiso ea Tekheniki

Mekhahlelo e Bohlokoa ea Khetho

Mekhoa e metle ea ho sebetsa

1. Taolo ea Lebelo: Le ka mohla u se ke ua feta tekanyo e phahameng ea moetsi oa SFM
2. Ntlafatso ea Phepo: Boloka 0.06-0.12 mm / leino la chip ea leino
3. Coolant Strategy: Pholiso ea likhohola tsa khatello e phahameng (>15 bar) bakeng sa litšepe tse thata
4. Tsamaiso ea Harmonic: Sebelisa mahare a feto-fetohang ka holimo ho 3,000 RPM

Bokamoso ba Theknoloji ea Carbide

Shanghai Easydrill e etella pele boqapi ka:

• Smart Blade Systems: Li-sensor tse kenelletseng tse lekola mocheso le moaparo
• Hybrid Substrates: Mehaho ea gradient carbide bakeng sa ho hanyetsa tšusumetso
• Tlhahiso e Tsoelang Pele: Recycling tungsten recycling
• Meralo e ntlafalitsoeng ea AI: li-geometri tsa meno tse hlahisoang ke algorithm

Hobaneng ha li-blades tsa Carbide li fana ka ROI e sa bapisoang

Le hoja litšenyehelo tsa pele li phahame ka 3-5X ho feta HSS, li-blades tsa carbide li fana ka:

• Phokotso ea 75% ea mosebetsi oa ho fetola lisebelisoa
• Keketseho ea 40% ea tšebeliso ea mochini
• 62% ea theko e tlase-ka-sehiloeng ka litšepe tse thata
• Zero rework holim'a likarolo tse nepahetseng

Eba le melemo ea Easydrill
Li-blade tsa carbide tsa Shanghai Easydrill li kopanya ho nepahala ha boenjiniere ba Jeremane le katleho ea tlhahiso ea China. Ho tloha ho li-blade tsa li-portable saha ho isa ho li-saha tse batang tsa 800mm, tharollo ea rona e fana ka:

✓ Li-geometri tsa meno tse ikhethileng bakeng sa lisebelisoa tsa hau tse ikhethileng
✓ Li-nano-coatings tsa thepa bakeng sa lits'ebetso tse feteletseng
✓ Lintlha tsa ts'ebetso tse netefalitsoeng ke motho oa boraro bakeng sa lehare le leng le le leng
✓ Ts'ehetso ea tekheniki e nang le ts'ebeliso ea liparamente tse sehang

Fetolela ts'ebetso ea hau ea ho itšeha - Ikopanye le Shanghai Easydrill kajeno bakeng sa tlhahlobo ea mahala ea kopo le lenaneo la lehare la liteko.